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Soft robots excel in safety and adaptability, yet their lack of structural integrity and dependency on open-curve movement paths restrict their dexterity. Conventional robots, albeit faster due to sturdy locomotion mechanisms, are typically less robust to physical impact. We introduce a multi-material design and printing framework that extends classical mechanism design to soft robotics, synergizing the strengths of soft and rigid materials while mitigating their respective limitations. Using a tool-changer equipped with multiple extruders, we blend thermoplastics of varying Shore hardness into monolithic systems. Our strategy emulates joint-like structures through biomimicry to achieve terrestrial trajectory control while inheriting the resilience of soft robots. We demonstrate the framework by 3D printing a legged soft robotic system, comparing different mechanism syntheses and material combinations, along with their resulting movement patterns and speeds. The integration of electronics and encoders provides reliable closed-loop control for the robot, enabling its operation across various terrains including sand, soil, and rock environments. This cost-effective framework offers an approach for creating 3D-printed soft robots employable in real-world environments. 

The integration of electronics into compliant materials is typically complex, cumbersome, and jeopardizes system-level compliance. Using multi-material fused deposition modeling, we introduce a framework in which components of a soft robot and conductive traces are deposited in a single print. Our novel procedure for attaching discrete electronic components to printed conductive traces using toluene solvent ensures reliable electrical connections by significantly reducing contact resistance by over an order of magnitude compared to existing methods. This fabrication pipeline is an additional key component that contributes to the broader objective of establishing a fully automated fabrication process for soft robots with integrated electronics. We demonstrate a complete assembly of a terrestrial soft robot and showcase its resilience against physical impacts. 

Manipulating airflow is important for controlling pneumatically actuated soft robots, however, current switching techniques suffer from leakage under high pressure (>200 kPa) or require a complex fabrication process. We propose a new method for reliably and repeatably cutting off airflow by harnessing pre-loaded torsional forces applied to our tubing. The switching distance and hysteresis of our pre-twisted tubing are programmable by varying the tube length and the twisting angle. Our experiments demonstrate the use of pretwisted tubing to implement CMOS equivalent fluidic switches configured as NOT-, AND-, and OR-gates, and a distance sensor for feedback control for the oscillation of a PneuNet. Our approach of pre-loading tubes with a torsional force allows for simplicity, integrated functionality, and the capability of manipulating high-pressure, fluidic signals mainly at the cost of tubing. 

Pneumatic soft robots are typically fabricated by molding, a manual fabrication process that requires skilled labor. Additive manufacturing has the potential to break this limitation and speed up the fabrication process but struggles with consistently producing high-quality prints. We propose a low-cost approach to improve the print quality of desktop fused deposition modeling by adding a webcam to the printer to monitor the printing process and detect and correct defects such as holes or gaps. We demonstrate that our approach improves the air-tightness of printed pneumatic actuators while reducing the need for fine-tuning printing parameters. Our approach presents a new option for robustly fabricating airtight, soft robotic actuators. 

Existing fluidic soft logic gates for controlling soft robots typically depend on labor-intensive manual fabrication or costly printing methods. In our research, we utilize Fused Deposition Modeling to create fully 3D-printed fluidic logic gates, fabricating a valve from thermoplastic polyurethane. We investigate the 3D printing of tubing and introduce a novel extrusion nozzle for tubing production. Our approach significantly reduces the production time for soft fluidic valves from 27 hours using replica molding to 3 hours with FDM printing. We apply our 3D-printed valve to develop optimized XOR gates and D-latch circuits, presenting a rapid and cost- effective fabrication method for fluidic logic gates that aims to make fluidic circuitry more accessible to the soft robotics community. 

In soft devices, complex actuation sequences and precise force control typically require hard electronic valves and microcontrollers. Existing designs for entirely soft pneumatic control systems are capable of either digital or analog operation, but not both, and are limited by speed of actuation, range of pressure, time required for fabrication, or loss of power through pull-down resistors. Using the nonlinear mechanics intrinsic to structures composed of soft materials—in this case, by leveraging membrane inversion and tube kinking—two modular soft components are developed: a piston actuator and a bistable pneumatic switch. These two components combine to create valves capable of analog pressure regulation, simplified digital logic, controlled oscillation, nonvolatile memory storage, linear actuation, and interfacing with human users in both digital and analog formats. Three demonstrations showcase the capabilities of systems constructed from these valves: 1) a wearable glove capable of analog control of a soft artificial robotic hand based on input from a human user’s fingers, 2) a human-controlled cushion matrix designed for use in medical care, and 3) an untethered robot which travels a distance dynamically programmed at the time of operation to retrieve an object. This work illustrates pathways for complementary digital and analog control of soft robots using a unified valve design. 

Developing soft circuits from individual soft logic gates poses a unique challenge: with increasing numbers of logic gates, the design and implementation of circuits lead to inefficiencies due to mathematically unoptimized circuits and wiring mistakes during assembly. It is therefore practically important to introduce design tools that support the development of soft circuits. We developed a web-based graphical user interface, the Soft Compiler , that accepts a user-defined robot behavior as a truth table to generate a mathematically optimized circuit diagram that guides the assembly of a soft fluidic circuit. We describe the design and experimental verification of three soft circuits of increasing complexity, using the Soft Compiler as a design tool and a novel pneumatic glove as an input interface. In one example, we reduce the size of a soft circuit from the original 11 logic gates to 4 logic gates while maintaining circuit functionality. The Soft Compiler is a web-based design tool for fluidic, soft circuits and published under an open-source MIT License. 

"Biology is replete with sott mechanisms ot potential use tor ro­ botics. Here, we report that a soft, toroidal hydrostat can be used to perform three functions found in both living and engi­ neered systems: gripping, catching, and conveying. We demon­ strate a gripping mechanism that uses a tubular inversion to encapsulate objects within a crumpled elastic membrane under hy­ drostatic pressure. This mechanism produces gripping forces that depend predictably upon the geometric and materials properties of the system. We next demonstrate a catching mechanism akin to that of a chameleon's tongue: the elasticity of the membrane is used to power a catapulting inversion process (= 400 m/s2) to capture flying objects (e.g., a bouncing ball). Finally, we demon­ strate a conveying mechanism that passes objects through the cen­ ter of the toroidal tube (~1 cm/s) using a continuous inversion-aver­ sion process. The hybrid hard-soft mechanisms presented here can be applied toward the integration of soft functionality into robotic systems." 

The control of pneumatically driven soft robots typically requires electronics. Microcontrollers are connected to power electronics that switch valves and pumps on and off. As a recent alternative, fluidic control methods have been introduced, in which soft digital logic gates permit multiple actuation states to be achieved in soft systems. Such systems have demonstrated autonomous behaviors without the use of electronics. However, fluidic controllers have required complex fabrication processes. To democratize the exploration of fluidic controllers, we developed tube-balloon logic circuitry, which consists of logic gates made from straws and balloons. Each tube-balloon logic device takes a novice five minutes to fabricate and costs $0.45. Tube-balloon logic devices can also operate at pressures of up to 200 kPa and oscillate at frequencies of up to 15 Hz. We configure the tube-balloon logic device as NOT-, NAND-, and NOR-gates and assemble them into a three-ring oscillator to demonstrate a vibrating sieve that separates sugar from rice. Because tube-balloon logic devices are low-cost, easy to fabricate, and their operating principle is simple, they are well suited for exploring fundamental concepts of fluidic control schemes while encouraging design inquiry for pneumatically driven soft robots. 

Locomotion of an organism interacting with an environment is the consequence of a symmetry-breaking action in space-time. Here we show a minimal instantiation of this principle using a thin circular sheet, actuated symmetrically by a pneumatic source, using pressure to change shape nonlinearly via a spontaneous buckling instability. This leads to a polarized, bilaterally symmetric cone that can walk on land and swim in water. In either mode of locomotion, the emergence of shape asymmetry in the sheet leads to an asymmetric interaction with the environment that generates movement––via anisotropic friction on land, and via directed inertial forces in water. Scaling laws for the speed of the sheet of the actuator as a function of its size, shape, and the frequency of actuation are consistent with our observations. The presence of easily controllable reversible modes of buckling deformation further allows for a change in the direction of locomotion in open arenas and the ability to squeeze through confined environments––both of which we demonstrate using simple experiments. Our simple approach of harnessing elastic instabilities in soft structures to drive locomotion enables the design of novel shape-changing robots and other bioinspired machines at multiple scales.